Introduction to the Challenge
Wooden flooring factories often face challenges in the post-production phase, particularly when it comes to removing paint residue from wooden parts. Traditional methods, such as chemical stripping or mechanical scraping, can be time-consuming, labor-intensive, and potentially damaging to the wood’s surface. In search of a more efficient and eco-friendly solution, one wooden flooring factory adopted the Jez Air Cooling Trolley Laser Cleaning Machine, transforming their production process and significantly boosting efficiency.
The Jez Air Cooling Trolley Laser Cleaning Machine
A High-Tech Solution for Paint Removal
The Jez Air Cooling Trolley Laser Cleaning Machine is a state-of-the-art solution designed specifically for non-destructive and non-contact cleaning of various surfaces. This machine is engineered with a short-pulsed fiber laser source, capable of delivering precise and powerful laser beams to effectively remove paint without damaging the underlying material.
EU Machinery Standards and Superior Performance
Designed and assembled according to EU machinery standards, the Jez trolley laser cleaning machine offers a higher level of security protection and more stable performance. Its almost entirely imported electrical parts ensure that replacements can be sourced anytime and anywhere, minimizing downtime and maintaining productivity.
Integrated Design and Enhanced Cooling
The integrated cabinet design houses a super air cooling system, ensuring that the laser operates at optimal temperatures even during extended use. This feature prolongs the lifespan of the laser and maintains consistent cleaning performance.
Key Features and Benefits
External Control and Safety Features
The Jez trolley laser cleaning machine supports external control, allowing operators to manage and monitor the cleaning process remotely. Additional features such as parameter call, safety door interlocks, and a European standard safety circuit design ensure that safety is paramount. The machine’s E-Stop button provides faster emergency response, while the optical accessories are fully wrapped for safe transportation.
Real-Time Monitoring and Global Compatibility
Real-time alarm feedback and automatic laser shutdown further guarantee safer operation. Compatible with global 1-phase 100-240V / 50-60 Hz voltage and featuring an integrated power bank, this machine is ready to perform anywhere in the world.
Enhanced Cleaning Efficiency
The integrated shielding gas function extends the service life of the lens and enhances working efficiency. The F-theta focus lens mode ensures better uniform energy distribution on the surface, leading to superior cleaning quality. The easier clean mode simplifies the cleaning process, making it more efficient and labor-saving.
Application in the Wooden Flooring Factory
Paint Removal from Wooden Parts
Laser Paint Removal: A Gentle Touch on Wood
The wooden flooring factory faced significant challenges with paint residue on wooden parts after the painting process. Traditional methods often left scratches or damaged the wood’s surface, requiring additional touch-ups. The Jez laser cleaning machine, with its short-pulsed fiber laser source, gently removes paint without harming the wood, ensuring a pristine finish.
Precision and Efficiency
The factory’s operators quickly noticed the precision and efficiency of the Jez laser cleaning machine. Unlike chemical strippers or mechanical scrapers, the laser targets only the paint, leaving the wood’s natural texture and finish intact. This not only improved the quality of the final product but also reduced waste and rework.
Other Application Scenarios
Metal Surface Texturing Treatment
Beyond wooden flooring, the Jez laser cleaning machine is versatile and can be used for metal surface texturing treatment. Its non-destructive and non-contact cleaning capabilities make it ideal for preparing metal surfaces for new coatings or treatments.
Maintenance of Stone Artworks and Cultural Relics
Cultural institutions and museums also benefit from the Jez laser cleaning machine. It gently removes dirt, grime, and even old coatings from stone artworks, cultural relics, and sculptures without damaging the original material.
Mold Cleaning in Various Industries
The machine is also effective in cleaning shoe molds, injection molds, and bottle molds. The non-destructive, non-contact cleaning process ensures that molds are ready for reuse without any damage to the base material.
Surface Oxide Cleaning and Rust Removal
In addition to paint removal, the Jez laser cleaning machine excels at surface oxide cleaning, rust removal, and oxide layer cleaning. Its precise laser beam removes contaminants without harming the underlying metal surface.
Paint Clean and PVD Coating Removal
The machine is capable of removing PVD coatings and stripping paint from engine covers and other automotive parts, ensuring a clean and smooth surface for repainting or re-coating.
Maintenance of Monuments and Wooden Structures
Renovation and maintenance of monuments, stone sculptures, wooden doors, and windows are also within the Jez laser cleaning machine’s capabilities. It gently removes dirt, grease, and other contaminants, preserving the historical and aesthetic value of these structures.
Automotive Part Cleaning
The machine’s ability to remove residual contaminants and grease from automotive parts is another valuable application. It ensures that parts are clean and ready for reassembly, improving overall vehicle performance and aesthetics.
Conclusion
By adopting the Jez Air Cooling Trolley Laser Cleaning Machine, the wooden flooring factory has transformed its production process, significantly boosting efficiency and improving product quality. The machine’s short-pulsed fiber laser source guarantees good cleaning quality of paint removal from wooden parts, making it a game-changer for the industry.
As demonstrated through various application scenarios, the Jez laser cleaning machine is a versatile and powerful tool for non-destructive and non-contact cleaning of various surfaces. Its advanced features, such as real-time monitoring, global compatibility, and enhanced cooling, ensure that it is ready to perform in any environment.
For factories and institutions looking to improve their cleaning processes, the Jez laser cleaning machine offers a reliable and efficient solution. Its gentle touch on wood and precision on metal, stone, and other surfaces make it an indispensable addition to any production or maintenance operation.
